N.B.C.I.G.
Equipment to Transform Waste into High-Value Industrial Products
🧩 Automatic Double-Mould Press
Transform your recycled materials into high-quality finished products — quickly, efficiently, and autonomously.
Engineered for maximum productivity, the automatic double-mould press enables the seamless production of goods from recycled rubber — and, on request, other recycled materials — through a fully automated, continuous cycle. Its intuitive software allows complete control over all production parameters with minimal operator intervention.
Equipped with two sliding base plates, a powerful pressing punch, and full compatibility with our entire range of moulds, this press offers flexibility across various formats and industrial applications. It's the ideal solution for reliable, high-throughput, customized production.
✅ Key Advantages
🔄 Double lower mould – Maximum output per cycle
🧽 Teflon-coated moulds – Minimal maintenance, easy cleaning
🤖 Automatic product extraction – Enhanced safety and cycle speed
♻️ Exceptional versatility – Fully compatible with Salvadori’s mould range
and adaptable to other recycled materials
⚙️ Technical Specifications
🔌 Power supply: 400 V AC, 50 Hz
⚡ Peak power consumption: 23 kW
💪 Maximum thrust: 24 T @ 100 bar
🌡️ Operating temperature range: +5 °C to +40 °C
🛠️ Metamorphosis I – Compact Rubber Moulding System
Transform your recycled materials into high-quality finished products — quickly, efficiently, and autonomously.
Engineered for maximum productivity, the automatic double-mould press enables the seamless production of goods from recycled rubber — and, on request, other recycled materials — through a fully automated, continuous cycle. Its intuitive software allows complete control over all production parameters with minimal operator intervention.
Equipped with two sliding base plates, a powerful pressing punch, and full compatibility with our entire range of moulds, this press offers flexibility across various formats and industrial applications. It's the ideal solution for reliable, high-throughput, customized production.
✅ Key Advantages
🚀 Ideal for Start-ups – A complete and accessible entry
into rubber product manufacturing
🧽 Teflon-Coated Moulds – Easier demoulding and
reduced maintenance
🔄 Batch Mixer Option Available – Ensures
consistent blending of materials
⚙️ Technical Specifications
🔌 Power Supply: 400 V AC, 50 Hz
⚡ Peak Power Consumption: 30 kW
💪 Maximum Thrust: 24 T @ 100 bar
🌡️ Operating Temperature Range: +5 °C to +40 °C
🔄 Metamorphosis II - Automated Plant for the High-Precision
Production of Recycled Rubber Products
Metamorphosis II is a next-generation automated plant designed to transform recycled rubber into finished products with unmatched efficiency and precision. The system integrates a numerically controlled batch mixer and a high-performance double press, both fully compatible with the complete range of Salvadori’s moulds.
At the core of the plant is a proprietary software suite that controls every stage of the process — from dosing and mixing to moulding — ensuring consistent, high-quality results. This combination of intelligent batching and automated pressing delivers top-tier production output while maintaining the highest standards in consistency, repeatability, and quality.
✅ Key Advantages
🔄 Double lower mould – Maximum output per cycle
🧽 Teflon-coated moulds – Minimal maintenance,
easy cleaning
🤖 Automatic product extraction – Enhanced safety and
cycle speed
♻️ Exceptional versatility – Fully compatible with our range
of molds and adaptable to other recycled materials.
⚙️ Technical Specifications
🔌 Power supply: 400 V AC, 50 Hz
⚡ Peak power consumption: 34 kW
💪 Maximum thrust: 24 T @ 100 bar
🌡️ Operating temperature range: +5 °C to +40 °C
🧱 Tile Drilling Machine - Automated precision drilling for flooring
systems — fast, consistent, and adaptable.
Engineered to enhance efficiency in flooring production, the Tile Drilling Machine is designed to automate the preparation of paving tiles for connector plug insertion. Tiles are positioned on a rotating table, and the machine precisely drills into all four sides at the user-defined center distance — without manual intervention.
This fully automated system increases productivity, ensures uniform drilling accuracy, and is compatible with all standard tile formats, making it an essential addition to any flooring manufacturing line.
✅ Key Advantages
🔁 Fully automated operation – Reduces labor and eliminates errors
📏 Universal compatibility – Supports tile sizes:
100×100, 100×50, 50×50 cm
🎯 Precision control – Customizable drilling distances for
flexible production
⚙️ Rotating worktable – Ensures speed, stability, and
drilling accuracy
⚙️ Technical Specifications
🔌 Power Supply: 400 V AC, 50 Hz
⚡ Power Consumption: 2.22 kW
💨 Compressed Air Requirement: 8 bar
🌡️ Operating Temperature: +15 °C to +40 °C
♻️ Metamorphosis IV - Industrial Solution for High-Volume
Production of Recycled Rubber Wheels
The Metamorphosis IV is an advanced manufacturing system engineered for the production of high-density wheels made from recycled rubber. Inspired by our batches' proven dual press and automatic mixer designs, this innovative plant combines the two technologies into a streamlined solution optimized for creating rubber wheels used in lightweight carts, trash cans, and other utility applications.
By integrating pressing and mixing into a single automated cycle, the Metamorphosis IV ensures efficient, repeatable, and cost-effective production.
✅ Key Advantages
🔄 High Throughput – Up to 720,000 units annually per press
⚖️ High-Density Output – Wheel density up to 1.1 kg/dm³
🛠️ Proven Engineering – Built on the robust design of Salvadori presses and mixers
♻️ Eco-Friendly Production – Revalorizes recycled rubber into durable, market-ready components
⚙️ Technical Specifications
🔌 Power Supply: 400 V AC, 60 Hz
⚡ Peak Power Consumption: 23 kW
(average 25%)
💪 Maximum Thrust: 130 T
📈 Max Pressure: 220 bar
🌡️ Operating Temperature: +5 °C
to +40 °C
🌀 Mixer Batch – 15 - Precision mixing for high-quality recycled rubber products.
In the moulding process, achieving a perfect blend of rubber granulate, binder, pigment, and water is essential. The Mixer Batch – 15 is engineered to deliver optimal mixing performance, ensuring consistent quality across all production cycles.
Fully PLC-controlled, the system guarantees precise dosing of each ingredient based on pre-set recipes, ensuring repeatability and adaptability to your specific production needs. Whether you're producing tiles, mats, or industrial components, this mixer is designed to meet the highest standards of accuracy and efficiency.
Two standard capacities are available — Batch 15 and Batch 25 — with additional custom sizes on request.
✅ Key Advantages
🔁 Batch system – Ensures exact material quantities for
each moulding cycle
🎯 PLC-controlled dosing – Accurate, automatic management
of all components
🧪 Customizable recipes – Easily adapt to different product formulations
⚙️ Reliable & consistent – Designed for high-repetition, industrial environments
⚙️ Technical Specifications
🔌 Power supply: 400 V, 50 Hz
⚡ Installed power: 15 kW
📈 Productivity: Up to 220 kg/hour
🌈 Iris – Rubber Granule Encapsulation System
Boost the value of recycled rubber in a single, clean, and efficient step.
The Iris system transforms black rubber granule from tyre shredding into high-value encapsulated material — tripling its market worth in just one process. Using a fully controlled and contained system, Iris ensures that the encapsulation process is safe, efficient, and environmentally sound.
The colored rubber output is ideal for premium applications such as infills for artificial turf and in-situ playground flooring. Additional options include the ability to color rubber mulch and integrate a powder pigment dosing unit for advanced customization.
✅ Key Advantages
🌀 Closed-loop process – No harmful emissions during operation
🎯 Precise automatic dosing – Consistent, high-quality results
📦 Dry, ready-to-sell output – Perfectly encapsulated granule, packed in big bags
🎨 Flexible configuration – Optional modules for coloring rubber mulch or using powdered pigments
⚙️ Technical Specifications
🔌 Power supply: 400 V, 50 Hz
⚡ Installed power: 44 kW
📈 Productivity: 500–600 kg/h
💨 Air pressure: 8 bar
🦾 TITAN – High-Precision System for Molding Recycled
Rubber Cylinders
Transform granulated rubber into high-performance, sound-absorbing and vibration-damping cylinders — fully automated and production-ready.
The Titan is an advanced molding system designed to process rubber granulate from tire shredding into dense, durable rubber cylinders. These cylinders are ideal for a wide range of applications, including gym flooring, acoustic insulation, and construction use where vibration and noise reduction are critical.
With a fully automated cycle and precision dosing technology, Titan ensures consistent product quality and efficient, repeatable operation — even with complex material blends.
✅ Key Advantages
🔄 Fully automatic operation – Minimal manual intervention,
maximum productivity
🧪 Multi-material capability – Mix up to 2 different materials
for custom performance
⚖️ Uniform density – Even compaction across the entire
cylinder
🎯 Precision dosing – Accurate and automated for each
component
💾 Data tracking – Store production parameters for
traceability and quality control
⚙️ Technical Specifications
🔌 Power supply: 400 V, 50 Hz
⚡ Power consumption: 60 kW
📦 Max production rate: 2 moulds/hour
💧 Water flow requirement: 5 L/min
🔄 Sheath Winder
Precision cutting for rubber foils — customizable, reliable, and built for heavy-duty performance.
The Sheath Winder is designed to process rubber cylinders that have been pre-sliced into foils using a peeling machine. It delivers consistent, high-precision cuts at the desired size, enabling efficient downstream processing for recycling or manufacturing applications.
Ideal for industrial environments, the system features full adjustability to accommodate various cylinder dimensions and speeds, while lateral guides ensure a clean, straight cut every time.
✅ Key Advantages
📏 Adaptable to various cylinder sizes – Perfect for different material formats
⚙️ Adjustable cutting speed – Fine-tune performance to match your workflow
📐 Lateral guide system – Ensures straight, accurate cuts with minimal material loss
⚙️ Technical Specifications
🔌 Power supply: 400 V, 50 Hz
🏋️ Maximum load capacity: 1,500 kg
✂️ Maximum cutting thickness: 12 mm
🐢 Minimum speed: 0.5 m/min
🚀 Maximum speed: 3 m/min
📦 Max cylinder size: Ø1000 mm × L1500 mm
🔄 Sheath Winder
Precision cutting for rubber foils — customizable, reliable, and built for heavy-duty performance.
The Sheath Winder is designed to process rubber cylinders that have been pre-sliced into foils using a peeling machine. It delivers consistent, high-precision cuts at the desired size, enabling efficient downstream processing for recycling or manufacturing applications.
Ideal for industrial environments, the system features full adjustability to accommodate various cylinder dimensions and speeds, while lateral guides ensure a clean, straight cut every time.
✅ Key Advantages
📏 Adaptable to various cylinder sizes – Perfect for different material formats
⚙️ Adjustable cutting speed – Fine-tune performance to match your workflow
📐 Lateral guide system – Ensures straight, accurate cuts with minimal material loss
⚙️ Technical Specifications
🔌 Power supply: 400 V, 50 Hz
🏋️ Maximum load capacity: 1,500 kg
✂️ Maximum cutting thickness: 12 mm
🐢 Minimum speed: 0.5 m/min
🚀 Maximum speed: 3 m/min
📦 Max cylinder size:
1000 mm × L1500 mm
